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Oxy Fuel Cutting Process

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Most cost efficient process for carbon steel cutting.

Can be combined with plasma, or waterjet on the same part.

 

ESAB's experience in oxyfuel cutting dates back to 1907.

Oxy-fuel cutting is a chemical reaction between pure oxygen and steel to form iron oxide.  It can be described as rapid, controlled rusting.  Preheat flames are used to raise the surface or edge of the steel to approximately 1800°F (bright red color). Pure oxygen is then directed toward the heated area in a fine, high pressure stream. As the steel is oxidized and blown away to form a cavity, the preheat and oxygen stream are moved at constant speed to form a continuous cut.

 

Only metals whose oxides have a lower melting point than the base metal itself can be cut with this process. Otherwise as soon as the metal oxidizes it terminates the oxidation by forming a protective crust. Only low carbon steel and some low alloys meet the above condition and can be cut effectively with the oxy-fuel process.

 

A quality oxy-fuel cut has the following characteristics:

- Square top corner (with minimum radius)

- Cut face flat top to bottom (no undercut)

- Cut face square with respect to top surface

- Clean smooth surface with near vertical drag lines, and

- Little to no slag on bottom edge (easily removed by scraping)

 

Click here for detailed information about factors affecting oxy fuel cutting quality.

 

ESAB's line of oxy fuel cutting machines is the most extensive line on the market. Our cutting machines range in size from single torch portable machines perfect for small metal fabrication shops to extensive cutting systems custom built up to 90 feet wide. All of the machines utilize OxweldTM brand heavy-duty mechanized gas cutting torches and are available for use with Acetylene, Natural Gas, Propane or FG-2 fuel gases.


avenger
Avenger Large Gantry CNC Plasma and Oxy Fuel Cutting Machines

ESAB invented plasma in 1955, and we've never stopped developing ways to make plasma cutters better and easier.
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Sabre DX
Sabre Medium Gantry CNC Plasma and Oxy Fuel Cutting Machines

The Sabre DX covers one plate from 6 to 12 feet wide, with cutting lengths up to 100 feet.
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hydrocut
Hydrocut CNC Water Jet Cutting Systems

Cut part processing often involves marking text, lines, or other marks on the plate surface. With ESAB’s Vision CNC, the marking process if fully automated.
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shadow
Shadow CNC Shape Cutting Machines

The Shadow offers cutting widths from 6 to 10 feet with one plasma and multiple oxy-fuel torches.
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Piecemaker Compact CNC Plasma Machines
Piecemaker Compact CNC Plasma Machines

Available from 5 foot to 7 foot wide, the Piecemaker is ideal for small fabricators or HVAC shops.
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Silhouette Electric Eye Shape Cutters
Silhouette Electric Eye Shape Cutters

The Silhouettes offer simple operation with either oxy-fuel or plasma. Cutting areas from 2’ x 2’ up to 6’ x 20’.
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Ultra Series Portable Cutting Machines
Ultra Series Portable Cutting Machines

For inexpensive pattern cutting or straight line stripping, the UltraGraph and UltraLine are perfect tools for the job.
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